In academic terms, a steel structure is a type of structure primarily made using steel materials. It is one of the main types of building structures used today. The steel has high strength, light self-weight, excellent overall rigidity, and strong deformation ability, making it particularly suitable for constructing large-span, super-high, and super-heavy buildings.
A steel structure consists of steel beams, steel columns, steel trusses, and other components made from steel sections and steel plates. The various components or parts are connected using welded joints, bolts, or rivets.
Steel is tough, flexible, and its structure is consistent, which means it can handle impacts and dynamic loads well. It also performs reliably in earthquakes.
Steel is strong for its weight. Compared to materials like concrete and wood, steel structures can use smaller components yet still support heavy loads. This makes them ideal for large buildings and long spans, and it's easier to transport and install them.
Steel can be welded to create completely sealed structures. This makes steel structure suitable for things like high-pressure containers, large tanks, and pipelines, which need to be airtight and watertight.
Steel can withstand high temperatures under 150°C without significant changes in its properties. However, it needs insulation if exposed to temperatures more than 150°C to protect its surface. At higher temperatures, its strength decreases significantly.
Steel structures are susceptible to corrosion in damp and corrosive environments, so they require treatments like rust removal, galvanizing, or coatings. While steel is heat-resistant, it needs fire-resistant materials to protect it in case of fire.
Steel components are easy to manufacture in factories with high precision and efficiency. They can be quickly assembled on-site, reducing construction time.
To understand the basics of steel structure buildings, it is essential to start with the components of the building. First, steel factories utilize hot rolling processes to produce the raw materials for steel structures. After steel structure manufacturers acquire these raw materials, they process them based on detailed fabrication drawings to create steel beams and columns. Once the steel beams and columns are produced, these components can be transported to the construction site for assembly and combination, thereby completing the steel structure building construction.
It's steel structure engineers' responsibility to design, analyze, and verify the building's structural frame, as well as create construction drawings that record the steel structure design. The structural drawings only contain general requirements for steel structure construction and relevant node details.
Based on these, steel structure detailers then design specific structural components and their precise geometrical shapes, creating steel component production drawings to guide steel structure manufacturers in the correct production and fabrication of each building component. It usually include detailed information such as material specifications, dimensions, connection methods, and surface treatment requirements for each component.
When designing steel structure buildings, many details must be taken into account, such as the appropriate structural damping ratio, rigid column base design, beam-column rigid connection design, and floor design. Below are some detailed considerations for steel structure building design.
When designing the entire steel structure building, it is essential to select an appropriate structural damping ratio, particularly following seismic code requirements. Generally, the damping ratio for building structures should be 0.05, except for some specific regulations.
Since different steel structural systems have varying seismic impact coefficients, the damping ratio should be chosen based on a comprehensive consideration of the material proportions used. Typically, the softer the overall structural stiffness, the lower the damping ratio.
Common types of column bases in steel structures include embedded, encased, and exposed types. The exposed type is more convenient for on-site installation and positioning. It is important to note that the stiffness of the column base is achieved through the elastic or plastic deformation of the base plate.
Therefore, during the design process, the limit value of the inter-story displacement angle must be adequately considered, as the bending moment at the bottom of the steel column will increase due to the downward movement of the moment inflection point.
The floors of steel structure buildings are divided into precast slabs, cast-in-place slabs, and composite slabs. If precast slabs are used, it is necessary to consider that cracks at the joints of the precast slabs may arise from temperature changes and load distribution. Additionally, when designing the floors, it's important to avoid concentrated unidirectional layouts and to strive for a bidirectional load-bearing structure.
When calculating the rigid connections between beams and columns in steel structures, either conventional design methods or full-section bending design methods can be employed. If the bending capacity of the steel beam flange exceeds 70% of the full-section capacity, the conventional design method can be used; if it is less than 70%, the full-section bending design method should be applied.
There are many factors to consider in the design of steel structure buildings, and each aspect is crucial.
Before starting the construction process, it's essential to gather all the necessary materials and tools. This includes:
Structural steel beams and columns
Steel roof and wall panels
Fasteners and anchors
Insulation materials
Power tools (drills, grinders, etc.)
Measuring tools (tape measure, level, etc.)
Welding equipment
Safety gear (gloves, safety glasses, etc.)
Proper planning and ensuring you have all the required items will streamline the building process and help avoid unnecessary delays.
Site selection and evaluation are crucial for the long-term stability and functionality of your steel structure building. Consider factors such as accessibility, drainage, and utility connections when choosing a location.
Ground preparation techniques involve removing obstacles, leveling the surface, and compacting the soil to provide a stable foundation for your steel building. Clearing the site of rocks, debris, and vegetation creates a smooth surface for construction. Proper leveling aids in structural stability and facilitates the construction process. Compacting the soil prevents settling and shifting of the structure over time.
The foundation is the backbone of any construction project, and building a strong foundation for your steel structure is essential. A solid foundation supports the weight of the structure and ensures its longevity and stability over time.
For steel structures, the foundation plays a critical role in distributing the load of the building evenly to the ground below. This distribution of weight helps prevent settlement and ensures that the structure remains structurally sound for years to come. A strong foundation provides stability and ensures that your steel building can withstand various loads and environmental conditions. In addition to supporting the structural integrity of the building, a well-designed foundation can also help mitigate potential issues such as settlement and shifting.
Once the foundation is in place, it's time to start erecting the steel frame. This process involves assembling the structural steel beams and columns to create the skeleton of the building.
Proper planning and organization are key to efficient steel frame erection. Lay out the beams and columns according to the construction plans and use cranes or other lifting equipment to position the heavy steel members.
Welding or bolting the connections between the beams and columns is crucial for ensuring the structural integrity of the steel frame. Follow the construction plans and building codes to ensure that the connections are strong and secure.
After the steel frame is in place, it's time to install the wall and roof panels. Steel panels offer durability, weather resistance, and ease of installation.
Begin by installing the wall panels, working from the bottom up. Depending on the construction method, secure the panels to the steel frame using fasteners or welding. Next, install the roof panels, starting from the bottom edge and working towards the peak. Ensure that the panels are properly sealed and secured to prevent leaks and maintain the roof's structural integrity.
With the steel frame and panels in place, it's time to complete the interior and exterior of your steel building. This may include installing doors, windows, insulation, and any necessary interior finishes. Insulation is crucial for improving the energy efficiency and thermal performance of your steel building. Choose the appropriate insulation material based on factors such as climate and budget. Completing the exterior may involve adding trim, sealants, and any necessary exterior finishes to enhance the appearance and weather resistance of your steel building.
By following these steps and using high-quality materials and tools, you can successfully build a durable and functional steel building that meets your needs and exceeds your expectations.