Custom-made cheap luxury prefab container home
Product Description
Container house mining camp
Project Overview
Project time:2015.4 -2015.12
Project Location: Aktogai,Kazakhstan
Category: Mining camp housing project
Product type: Container house
Located in the easten mining area of Kazakhstan , in order to solve workers' accommodation problems, Kazakhstan conducted mining camp housing cooperation project with China which realizes maximum capacity of 1000 people with an area of about 35,000 square meters.
PTH was chosen as the turn-key solution provider to enable quick and efficient manufacture of all the container houses.We provide turn-key solution including project design, detail design, prefabrication, constrution service.
Project Design
All of the container houses are designed one-storey structure, featured in heat preservation and insulation, and the dimension of most units is 2880MM * 9144MM * 2991MM.
The whole project is consist of 1550 container house in which it forms dormitories of workers and managers,recreation centre, living facilities include dining hall, washhouse, emergency room, supporting facilities include waiting room, prayer room, logistical and security centre. PTH offer innovative solutions to fully functional community in mining area.
Detail Design
Manufacturing Process
Our material meet civil construction standards about insulation and fire-proof under severe cold environment.All the wall panels are rock wool sandwich panel with steel sheet(Baosteel brand) the thickness of interior wall reach to 60mm, exterior wall reach to 75mm, the aisle wall reach to 100mm.Window in interior wall is aluminum single-glazed, in exterior wall is aluminum double-glazed. Base frame is composed of box beam structure and casting parts. Floor panel is waterproof laminate sheathing floor and PVC floor, with glass wool insulation. Roof frame is composed of box beam structure,reinforced steel truss as secondary beam,insulation in roof is PU which is 75mm of thickness resulting in the advantages of excellent thermal insulating effect.In particular, washroom uses stainless steel wall panels to prevent rust or corrosion.
Prefabricate And Assemble Process
Offsite Assemble
Products Delivery
On Site Installation
As all the container houses are assembled offsiteto form easy-to-erect panels, the full frame could be
delivered to the site and simply bolted together on location with huge time savings on this construction
project. PTH provided a zero-waste solution and a low-carbon alternative to traditional concrete frames.
Achievement
Cai Lin, On-site project manager, who is the professional in charge of installation, comments: "We are proud that we were able to play a leading role and supply a multi-functional community solution in mining area. We smooth the way for copper mining project in Kazakhstan by providing better living conditions for workers and managers."
| Model | PTJ-8*20B |
| size | 6058mm*2438mm*H2591mm |
| Exterior steel door | 860mm*2050mm |
| Roof | 70mm PU sandwich panel |
| Door | steel door or sandwich panel door |
| Wall system | 75mm EPS sandwich panel |
| Pvc single glass sliding window | 880mm*1100mm |
| Floor | bedroom---plywood + laminated floor; bathroom---cement fiber board + PVC floor |
| Electricity | three lights, two switches, two sockets, one set of distribution box' One wash basin + one toilet+one shower room |
| Material | All steel members galvanized |
| Electricity: | custom made |
| Usage | dorms in the construction site, single department |
| Product Details
Introduction of the bottom of the container house Frame made of Q345 steel board, seamless bended, seamless welded, surface galvanized. Painted with anti-corrosive paints, laying materials: laminate board, PVC board, blockboard, cement fiber board etc. Bottom serial 1.Standard laminate floor 2.Public Toilet bottom 3.bottom of the toilet in the middle 4.Standard PVC bottom 5.light steel keel bottom Introduction of the wall system Consists of 0.42mm colored steel sheets on both sides or one 0.42 colored sheet and one 0.42mm stainless sheet, integrated with PU\EPS\ROCK WOOL etc. The size of the wall is 2310mm*1158mm. The thickness of the external wall is 75mm, and the internal wall is 50mm. The density of the EPS is 12kg\m⊃3;, the density of the rock wool is 100kg\m⊃3;. And the color of the wall is as per the clients’ demands. Wall system series 1. Standard wood pattern wall panel |
Our factory & Main Products have been verified by Bureau Veritas(BV)
Our factory is located in Shaoxing,Zhejiang,China; 25minutes from the Hangzhou International Airport 790minutes from Shanghai& Ningbo City.
150 employees including 30engineers and 35 senior skilled workers
Professional Frame CAD from New Zealand specializing in Light Steel Villas
45000M2 building area,includes 2workshops 35000M2 total
More than 100 sets advanced production lines
Capacity For Steel Structure Houses:100000M2
Capacity For Steel Container Houses:3000 units
1.Checking
Carefully check the shipping list. making sure no mistake.
2.Packing
Option one: a standard container house packed in one flat pack, 4 sets combined into one package. It can be shipped on board just as one 20' shipping container, The package will be protected by plywood boards around and thin film wrapped.
Option two: mixed packaging. Roof and chassis will be packed together with bolts; all the wall panels packed together with wooden pallet in the bottom, corrugated board on the surface, and XPS board in the interspace. It will be shipped in 40' container.
1. Flat packs will be one package it can be shipped on board just as one 20 shipping container.
2. Mixed packaging: top and bottom packed together with bolts, all the wall panels packed together on wodden pallet. wrapped by corrugated board on the surface. and XPS board between panels. The package it will be then shipped in 40' shipping container
Zhejiang Putian Integrated Housing Co., Ltd. Established in 2003,PTH is a leader in the Steel Structure industry.Certified by CE, BV IFA&ISO9001,We can design and manufacture all types of Steel Structure houses or buildings to suit your personal or business needs.We offer project support on any, or all phases of the steel design and detailing based on your project requirements. Providing consultation and delivery of a full range of steel structure design projects has recently opened retail showrooms in Toronto,Canada& Baharain and plan to expand into Australia,Europe,South Africa,Russia and the Middle East with many more countries to follow.Our 4S retail showrooms feature a full service network including:pre-sale consulting&design services,sales&shipment services,installation guidance services and most importantly after-sales customer support service.
1) Integrated base and roof, PU injected, excellent strength and tightness
2) 0.426mm color steel sheet for sandwich wall panel, strong and beautiful
3) All electric wires, water pipes, windows, doors and floor pre-setted, easy for assembling
4) Long time oversea project experience
5) 4S sales and service network, buy a house just like to buy a car
6) Qualification: CE(DIN18800), ISO9001, BV
7) Durable, beautiful, economic and environmental
8) High Construction Efficiency (2 worker in one day for one unit)
9) Long life time (Max. 20 years)
1. Do you provide on-site installation service?
1) Only large projects provide installation services
2) General projects, we can provide Installation guide service based on customers’ request.
3) Installation supervision charge standard: 150USD/day, customer should responsible for the travel fee, accommodation, translation fee, and ensure staff’s health and safety.
2.What’s your delivery time?
Salesman will confirm the time accordingly, large order should communicate with order management department in advance. Normally, delivery time is 45days after receive deposit. Large order delivery time should be arranged separately.
3.How to control the quality of your product?
a. quality of the design: think about possible problems in advance and provide a high quality design solution.
b. quality of the raw material: choose the qualified raw material
c. quality of the production: precise manufacturing technique, experienced workers, strict quality inspection.
4. How to deal with quality problems?
Warranty is 3 years. Within the warranty period, PTH will responsible for all quality problems caused by production.
5. If there is a clear service life of your products? If have, how long?
Under conventional climate and environment, steel structure whole building 10 years, main structure 15 years, protecting system 10 years.
6. What designs do you have in different climates (How can the products adopt to different climates)?
Strong wind region: improve the wind-resisting ability of the internal structure.
Cold region: increase the thickness of the wall, or use good insulation material, improve anti-pressure ability of the structure.
High corrosion region: use corrosion resistant material, or paint anticorrosive coating.